Configure purified, natural mineral, spring or formulated water in PET bottles from 200 mL to 2 L. The line is engineered as one production flow, balancing water treatment, bottle supply, hygienic filling and end-of-line handling around the output you need.
Bottle0.2–2 L PET
WaterPurified · mineral · spring · functional
Output2,000–42,000 BPH
Production walkthrough
See the line move as one system.
See PET preforms moving through production equipment in this short preview. Press play to watch.
00:10 · Equipment preview
Key features
The facts that shape line performance.
Filling consistency, proven component choices and flexible downstream equipment are configured as one complete PET water route.
01
Filling accuracy
Stable filling levels are achieved by using high-quality filling valves, from mechanical valves to flowmeter-type valves, to make sure each bottle is filled to the same level. This helps you reduce product loss and build your brand reputation.
02
Stable automatic filling control
High-quality electronic components, such as Siemens and Schneider. High-quality pneumatic components, such as Festo, SMC and Airtac. High-quality bearings, such as SKF and NSK. Top-quality components help ensure the stable performance of the machine.
03
Water treatment system
CNP or Grundfos pumps—top-quality pumps that ensure stable water dosing. FilmTec or Hydranautics RO membranes—top-quality membranes that ensure filtration efficiency and produce safe, clean water. ABB inverters and Siemens PLCs guarantee stable automatic control.
04
Flexible bottle design and size
The line can produce bottle sizes from 200 mL to 2 L, helping you create the best bottle design to attract customers.
05
Labeling types
Hot-melt OPP labeling machines, adhesive labeling machines and shrink-sleeve labeling machines are available to meet the different labeling requirements in the market. We can also help our customers design labels.
06
Secondary packaging
Besides standard shrink-wrapping machines, we can also provide case-packing machines and half-tray shrink-wrapping machines, offering a variety of packaging solutions. Different palletizer solutions are available for different production capacities and customized requirements.
Model selection
Find the right output for your line.
Published CGF filler specifications for 500 mL still water. Whole-line footprint, connected load and staffing are confirmed only after the complete scope is defined.
Confirm these boundary conditions before final model selection.
Bottle format
Round or square PET bottles
Bottle range
Ø50–96 mm · height 165–310 mm
Filling method
Gravity filling for non-carbonated water
Water-contact material
SUS304 / SUS316 by configuration
Site conditions
10–40°C · non-condensing humidity
Reference supply
380 V ±5% · 3 phase · 50 Hz ±1%
Filler figures are manufacturer-published values, not complete-line consumption. Send Bottle / Water / Output for a project-specific layout, utility list and operator estimate.
Process
Follow one bottle through six connected steps.
Each stage shows the equipment, its main subassemblies and the parameters that connect it to the next stage.
Configure pumping, filtration and membrane treatment from the source-water report and the required finished-water quality.
Pumps
CNP or Grundfos
RO membranes
FilmTec or Hydranautics
Automatic control
ABB drive · Siemens PLC
02MakeBottle blowing
1Bottle outlet2Heating & blowing3Preform feed
02Make
Bottle blowing
When production begins with preforms, the blower and air conveyor create a controlled bottle supply matched to filler demand.
Input
PET preforms
Typical range
200 mL–2 L
Line interface
Preform feed · heating and blowing · bottle outlet
Compare bottle supply optionsPreforms vs ready-made empty bottles
Bottle source decision
Preforms or ready-made empty bottles?
This is the only place the upstream choice is explained in full.
01 · Integrated route
Begin with preforms
Add preform feeding, heating, bottle blowing, high-pressure air and air conveying. This gives greater control over bottle supply and transport efficiency, especially as sustained output grows.
More bottle-making control
Requires blower, moulds and compressed air
02 · Supplied-bottle route
Begin with empty bottles
Use bottle infeed and conveying for containers made off-site. This reduces the initial machine scope but makes bottle logistics, storage and supplier consistency more important.
Smaller upstream equipment scope
Requires stable empty-bottle supply
03FillRinse, fill and cap
1Rinser2Filler3Capper
03Fill
Rinse, fill and cap
The hygienic process core combines bottle rinsing, controlled filling and cap application in one guarded monoblock.
Functions
Rinse · fill · cap
Control
PLC + HMI recipes
Configuration basis
Bottle · water · target BPH
Explore inside the 3-in-1 fillerRinsing · filling · capping
Inside the 3-in-1 filler
One machine enclosure, three consecutive process stations.
01
Bottle rinsing
Air-conveyor infeed, bottle-neck handling and stainless-steel rinse circuits prepare each PET bottle before filling.
02
Fixed-level filling
Gravity filling valves and polished water-contact parts maintain a repeatable liquid level and support hygienic cleaning.
03
Bottle capping
Automatic cap placement, torque-controlled heads and no-bottle/no-cap logic complete the sealed bottle.
04IdentifyLabel and code
1Bottle infeed2Label station3Code & inspect
04Identify
Label and code
Apply the selected label format and production code after filling, with inspection and rejection points planned into conveying.
Label options
OPP hot-melt · sleeve · self-adhesive
Coding
Date · batch · traceability
Integration
Inspection and reject station
05PackSecondary packaging
1Shrink tunnel2Film cutting3Bottle splitter
05Pack
Secondary packaging
Group finished bottles into stable retail or distribution packs, while conveyors and buffers keep the filler operating smoothly.
Pack options
Film-only · tray + film · carton
Typical formats
4 / 6 / 12 / 24 bottles
Line interface
Shrink tunnel · film cutting · bottle splitter
06DispatchPallet handling
1Pack infeed2Layer forming3Pallet outfeed
06Dispatch
Pallet handling
Complete the route with pack conveying, layer forming, palletizing and load handling selected for the required automation level.
Functions
Collate · layer form · palletize
Options
Pallet infeed · slip sheet · stretch wrap
Output
Stable loads ready for dispatch
Customer proof
See how line decisions perform in real projects.
Begin with a delivered PET water line, then explore how layout, integration and product decisions adapt across different markets.
100+
Customers
50+
Countries
Since 2004
Manufacturing
Delivered projectIndonesia · project record
PET bottled water
Indonesia
Delivered with water treatment and support for additional pack formats.
Definitions and early decisions are collected here so the main line story stays uninterrupted.
What does BPH mean?
BPH means bottles per hour. It is a nominal output reference, not a standalone promise: bottle volume, filler configuration, label and pack format, utilities, operating efficiency and changeovers all affect sustained line output.
Should we begin with preforms or ready-made bottles?
Choose preforms when in-house bottle control, transport efficiency and higher sustained output justify a blower and compressed-air system. Choose ready-made empty bottles when startup scope is smaller or an established local bottle supply is more practical. See the full comparison in the Process section above.
How is the water-treatment specification determined?
Start with a laboratory source-water report, the required finished-water profile and local regulations. These define filtration, membrane, disinfection, storage and cleaning requirements; mineral or spring water may need a lower-intervention route than purified water.
How should we estimate the required output?
Use the required saleable bottles per shift, divide by available production hours, then allow for changeovers, cleaning, planned stops and realistic line efficiency. Confirm pack formats and growth capacity before selecting the nearest model.
Are the model-table figures final?
No. They are planning references for an initial comparison. Final footprint, connected load, head count and sustained output are confirmed after bottle, water, output, pack format, utilities and plant layout are reviewed.
Line inquiry
Plan your PET water line.
Tell us your bottle size and output target to start a configuration, layout and budget discussion.
Bottle0.2–2 L PET
WaterPurified · mineral · spring · functional
Output2,000–42,000 BPH
Your project essentialsNot sure? Choose “Not decided”.
Open full size ↗
Open full size ↗
Open full size ↗
1Raw-water pump2Silica-sand filter3Activated-carbon filter4Sodium-ion filter5Precision filter6Reverse osmosis7Ozone mixing8UV sterilizer
1Bottle outlet2Heating & blowing3Preform feed
1Shrink tunnel2Film cutting3Bottle splitter
1Pack infeed2Layer forming3Pallet outfeed
Delivered project
Project discussionCustomer team · Indonesia
